djORTHO

Surround™ Ankle Brace



Client Requirements:

Develop a process for incorporating ultra-light gel cushioning material into a new ankle stirrup brace that would offer improved performance. This cushioning material is half the weight of most cushioning materials and minimizes pressure on bony prominences.

Solutions:

  • Optimized product performance by incorporating a patented check valve with a unique bladder configuration which allowed for even distribution of the ultra-light material.
  • Developed and built processing equipment that allowed for the filling of the ultra-light gel cushioning material without the introduction of unwanted air.

Also see: Gels and Gel Filling and Medical Devices